Forging

Forging technology stands for the production of exceptionally light and high-strength light-alloy wheels. In a multi-stage process, billets made of aluminium alloys (6061 or 7075) are first compressed into a disc under a pressing force of approximately 10,000 tons, and then formed into a narrow blank for the respective wheel size. This process is accompanied by repeated heating cycles (T6 heat treatment). From this forged blank, the final wheel is then produced using CNC-controlled turning and milling.

The intensive forging process significantly increases the material density of the aluminium alloy, eliminates pores and cavities, and imparts a strength that is clearly superior to casting and flow-forming processes. At the same time, this allows for reduced wall thickness. The result is a significantly lighter and more delicate wheel. The reduced unsprung mass tangibly enhances agility and vehicle dynamics.

  • 1. Aluminum bars 6061/7075

  • 2. Cutting

  • 3. Forging T6 heat treatment

  • 4. Forged blanks

  • 5. Pre-rotation

  • 6. Pre-turned blanks

  • 7. CNC milling

  • 8. Paintwork

  • 9. Internal strength tests

CNC machining

CNC machining is a very important process for forged wheels. With our CNC control system and specially developed CAD/CAM software, we are able to turn your idea of the perfect car into reality. Thanks to our special designed clamping devices and oil-damped tool holders, we are able to manufacture the wheels with particularly low vibrations and the highest precision.

The powder coating

For our forged rims, we always coat it with high level German original Acrylic Powder Clearcoats.

The acrylic coating is characterized by easy to clean, excellent anti-corrosion performance, abrasion resistance and impact resistance.

New production base

Since the beginning of 2020, we have the new production base in Ganzhou China. with quality orientation and advanced technologies, we manufacture exclusive forged wheels for our customers. Even against the background of of the new coronavirus, nothing has happened here so far, and we has been carrying out production orderly!